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Bayesian active learning with monte carlo dropout and pseudo-labelling for steel defect classification

Anthony Chazhoor*, Shanfeng Hu, Bin Gao, Edmond S. L. Ho, Wai Lok Woo

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

Abstract

Modern industries are heavily reliant on steel, which acts as an indicator of the progress of a nation. Steel is essential to the economy due to its variety of applications. However, surface defects in the steel hot-rolling process can significantly compromise the quality of the final product. Traditional manual examination-based defect classification techniques are manual, arbitrary, and less precise. Modern computer vision techniques have emerged as a potential solution, but deep learning models require extensive labelled data, which is costly and labour-intensive. Semi-supervised techniques, such as pseudo-labelling, may not provide an optimal guarantee of accuracy, and active learning methods often require significant manual annotation efforts, which are resource-intensive. To address the challenges of defect classification in steel production, we present a novel deep learning framework that enhances accuracy and reduces manual labelling effort. Our approach integrates pseudo-labelling with the application of Monte Carlo dropout-based active learning. By employing this method, we identify the most uncertain samples for manual annotation and use pseudo-labelling for certain cases, incorporating human verification for greater reliability. This iterative process efficiently utilises unlabelled data, optimising model performance with less dependency on extensive labelled datasets. We have employed a simulated verification process using a controlled library, allowing proof of concept evaluation of the hybrid framework. Experimental results on the steel defect dataset demonstrate that the entropy based heuristics achieved up to 99.73% classification accuracy, effectively reducing human labelling effort while maintaining robust performance.
Original languageEnglish
Article number66985
Number of pages32
JournalMultimedia Tools and Applications
Volume85
Issue number8
Early online date31 Jul 2026
DOIs
Publication statusPublished - 1 Aug 2026

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