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Physical and Digital Dual-Driven AI Framework for Enhanced Electromagnetic Perception of Nondestructive Testing Tomography

Rui Chen, Bin Gao*, Guixin Qin, Chao Chang, Yukuan Kang, Hongjiang Ren, Diyuan Zou, Qiuping Ma, Wai Lok Woo

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

8 Citations (Scopus)
9 Downloads (Pure)

Abstract

In the realm of electromagnetic nondestructive testing (NDT), accurately identifying and characterizing flaws within various materials is crucial for ensuring structural integrity. This article proposes a novel intelligent electromagnetic perception framework that combines physical and digital artificial intelligence to address the sensitivity and accuracy limitations inherent in conventional electromagnetic NDT. Unlike traditional passive data acquisition methods, the proposed system integrates a physical electromagnetic neural network and a physics-aware reinforcement learning algorithm to adaptively optimize electromagnetic field sensing parameters in real-time, significantly enhancing sensitivity in regions close to defects. On the digital side, a sensor-informed diffusion model reconstructs high-resolution images from low-resolution optimal sensitivity sensor data, allowing for detailed analysis of defect contours and depths. Experimental results demonstrate a maximum sensitivity improvement of 105.8% and a minimum defect quantification of 0.2 mm, exceeding the performance of established electromagnetic NDT techniques. This innovative framework combines adaptive electromagnetic field focusing with advanced image reconstruction, establishing a new benchmark in real-time, high-precision defect detection. In addition, it is offering valuable applications in pipeline inspection, aerospace, and automotive industries.
Original languageEnglish
Pages (from-to)8858-8869
Number of pages12
JournalIEEE Transactions on Industrial Informatics
Volume21
Issue number11
Early online date28 Jul 2025
DOIs
Publication statusPublished - 1 Nov 2025

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

  1. SDG 9 - Industry, Innovation, and Infrastructure
    SDG 9 Industry, Innovation, and Infrastructure

Keywords

  • Defect detection and reconstruction
  • eddy current testing (ECT)
  • physical electromagnetic neural network (PEMNN)
  • reinforcement learning (RL)

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