Recent Progress in Enhancing Catalytic Performance for Methanol Synthesis via Carbon Dioxide Hydrogenation

Liping Wang, Xiaodi Chen, Xiong Xie, Chuang Chen, Guo Xiong, Qiaoyun Liu, Wenting Xu, Zhanhu Guo*, Hongyun Yang*

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

Abstract

Against the backdrop of escalating global Carbon Dioxide (CO2) emissions and the urgent need for carbon neutrality, catalytic hydrogenation of CO2 to methanol (CTM) has emerged as a promising strategy for carbon recycling and renewable fuel production. However, this process is constrained by inherent thermodynamic limitations, including low CO2 conversion, moderate methanol selectivity, and catalyst deactivation at high temperature, which hinder its large-scale application. This review systematically examines strategies for enhancing catalytic activity in CO2 hydrogenation to methanol from the perspectives of catalyst component regulation, reaction mechanisms, water effects, reaction conditions, and thermodynamic equilibrium. Results show moderate improvements via component regulation and mechanism studies (up to 10% CO2 conversion, 90% methanol selectivity). Notably, zeolite membrane reactors-addressing thermodynamic limitations by timely water removal-dramatically boost activity (up to 49.1% CO2 conversion, 90.2% methanol selectivity). Additionally, water sorbents (e.g., 13X molecular sieves), dehydrants (e.g., propylene oxide), and hydrophobic agents (e.g., poly(divinylbenzene)) also achieve favorable outcomes. Future research on heat transfer intensification and thermodynamic limitations remains critically important, and this review is expected to provide practical insights for researchers to overcome challenges in the CTM reaction and accelerate near-term advances in the field.

Original languageEnglish
Article number1993
Pages (from-to)1-25
Number of pages25
JournalEngineered Science
Volume39
Early online date27 Dec 2025
DOIs
Publication statusPublished - 1 Feb 2026

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

  1. SDG 7 - Affordable and Clean Energy
    SDG 7 Affordable and Clean Energy
  2. SDG 13 - Climate Action
    SDG 13 Climate Action

Keywords

  • Catalyst component regulation
  • CO to methanol (CTM)
  • Thermodynamic limitations
  • Water effects
  • Zeolite membrane reactors

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